About Fully Automatic 100% Biodegradable Corn Starch Film Blowing Machine
100% COMPOSTABLE AND BIO-DEGRADABLE (CORN/CASSAVA STARCH) MONO LAYER BLOWN FILM PLANT WITH ONLINE PRINTING MACHINE, HIGH PRODUCTION LDPE/ BIO-DEGRADABLE GRANULS TUBULAR FILM EXTRUDER MACHINE MACHINE SPECIFICATIONS : 1) BARREL : Made of Nitriding Steel, single piece construction, ground and Honed to high surface finish and close tolerance. I) Treatment :Gas Nitrating ii) Heating : Heating is in two zones out of which zone 2 is cooled by 0.25 hp Blower. 2) SCREW : Made of nitriding steel, hardened and ground with special mixing Head and shear element. I) Diameter : 55 MM ii) L/D Ratio : 30: 1 iii) Treatment : Gas Nitriding iv) Capacity : 70 TO 80 Kgs / hr. (Works on solid, bed pumping, outputs Can vary (+) (-) 10 % depending on melt index, bulk density, Hardness, co-efficient of friction and shape of pellets). 3) DRIVE : 20 HP AC Variable frequency drive. The drive is digital and self Diagnostic. I) Gear Box : Helical gear box with integral thrust bearing. The lubrication is Through oil splashing and the whole gear box is water cooled. Ii) Motor : 20 HP ABB Motor. iii) Pulley : Suitable as required. 4) DIE : Made of alloy steel, ground, polished and plated. Following dies Will be provided : : 8 Die, 3 HM Top & punch I) Heat Zones : 7 Nos. ii) Candle Filter : A special candle filter would be provided. This would ensure Filter change-over time reduced by 50%. One does not need to Disturb the die or extruder while changing the filter. 5) COOLING RING : One dual lip cooling ring suitable for 700 mm made from aluminum Alloy and has adjustable lips for air flow control. COMPANY DETAILS : Company Name: Machine World (All Type of Machines Manufacturer and Traders In Eastern India) Address: 79B, Matheswartala Road, China Town, Kolkata,
Advanced Biodegradable Film ProductionThis machine leverages cutting-edge technology to produce 100% biodegradable corn starch films. The fully automatic process and PLC touch screen control offer precision and consistent results, making it ideal for high-volume manufacturers seeking to offer eco-friendly alternatives in packaging and bag production. Adjustable configurations ensure product versatility and adaptability.
Versatile Applications and Film CustomizationDesigned for food packaging, garbage bags, carry bags, shopping bags, and industrial films, this machine supports a range of film widths and thicknesses. Customizable bag lengths and output rates allow producers to meet varying market demands and specifications efficiently, ensuring flexibility for both small-scale and large-scale production environments.
Efficient and Safe OperationsEquipped with advanced safety features including emergency stop, overload protection, and safety covers, this film blowing machine prioritizes operator wellbeing. Hard chrome-plated rollers and digital film length counters further enhance reliability and ensure high-quality output, while energy-saving components help reduce operating costs.
FAQ's of Fully Automatic 100% Biodegradable Corn Starch Film Blowing Machine:
Q: How does the machine ensure the production of fully biodegradable films?
A: The machine uses a 100% biodegradable corn starch blend as raw material in its single screw compounding extruder. This ensures that all films produced are compostable and environmentally friendly, helping businesses meet green packaging standards.
Q: What types of packaging and bags can be made with this machine?
A: This film blowing machine is suitable for producing food packaging, garbage bags, carry bags, shopping bags, and other industrial films, offering versatility across multiple applications and industries.
Q: When should I choose manual versus automatic winder options?
A: Manual winders are suitable for smaller batch sizes or when operator intervention is preferred, while automatic double winders offer uninterrupted, high-volume production with minimal hands-on supervision, ideal for large-scale manufacturing.
Q: Where can this machine be installed and operated?
A: The machine is suitable for installation in factories, manufacturing plants, and industrial units with adequate space (approx. 5400 mm x 2600 mm x 5000 mm required) and access to three-phase electric supply (380V/220V).
Q: What is the typical process involved in producing biodegradable films using this machine?
A: The process begins with feeding the corn starch blend into the extruder, where it is melted and formed into film by passing through the die. The extrusion is cooled by air, then taken up and wound onto reels, either manually or automatically, according to your selected configuration.
Q: How can I benefit from using this biodegradable film blowing machine?
A: By switching to this automated eco-friendly system, you can offer certified compostable packaging, reduce environmental footprint, increase production efficiency, and appeal to consumers prioritizing sustainability.
Q: What key safety and control features are included in this machine?
A: The machine is equipped with a PLC touch screen control panel, emergency stop buttons, overload protection, safety covers, PID temperature control, and integrated photoelectric correction and film length counting, all contributing to safe and reliable operations.